Your idea brought to life - Fast and affordable

 
Process1.png
 

How it works

  1. We’ll start with a free 30-minute consultation to determine the scope and complexity of your project, and discuss the best solutions to realize your project goals

  2. You will receive a quote and contract to review and sign, covering cost, schedule, and deliverables

  3. Your rough sketches, engineering drawings, reference photos, and relevant reference materials are used to construct a 3D model using Fusion360

  4. The 3D model is sent for review and comment, using Fusion360’s web browser viewer

  5. Revisions are made to the 3D model as needed

  6. A physical prototype is produced utilizing 3D printing, laser cutting, and off-the-shelf components

 

Capabilities

Below is a sample of some common manufacturing and design tools used for past projects and clients. Additional tooling and skillsets can be brought on to the project as required.

In-House

  • 3D modeling in Fusion360

  • 3D printing - FDM (Prusa MK3/LulzBot Taz6) and SLA (FormLabs Form2)

  • Laser cutting - 1/4” plywood, Acrylic sheet, Delrin/Acetal, some fabrics

  • PCB assembly of small-run and prototype boards

  • Prototype electronics and code using the Arduino family of products

  • Silicone mold design and manufacturing

Outsourced

  • Electrical engineering design and PCB layout

  • Metal laser cutting

  • Large format ShopBot CNC

  • Metal CNC’d components

  • 3D printing - SLS metal, cast metal from 3D printed wax, SLS Nylon

 

Case Study - Pyle Gyralight Lens Clamp

Summary: Client is restoring a vintage 1950’s Pyle Gyralight railroad warning beacon, and needed to reproduce several missing cast metal components. Client provided dimensioned drawings and photographs of a similar part.
Complexity: Low - One part design needed with simple geometry and provided 2D drawing.
Turnaround: Fast - Part was designed, reviewed, printed, and mailed within two business days!


Additional Work Examples